Washington Gas

Washington Gas delivers and sells natural gas to nearly 850,000 metered customers in the metropolitan Washington D.C. area and adjoining areas in Virginia and Maryland. Washington Gas’ distribution facilities consist mainly of 32 unmanned transportation gate stations, 500+ distribution regulator stations, and four peak shaving plants. "Providing customers with the safe and reliable delivery of natural gas is one of our highest priorities".

The need for surge protection

In the past, Washington Gas experienced equipment damage at its remote gate stations when lightning struck and power surges destroyed expensive instruments used to measure the gas and odorant flow. Maintenance technicians were required to travel long distances to these remote sites at all hours of the day and night to make the necessary repairs, often taking a full day and costing the company thousands of dollars . At the remote gate stations, the primary cause of damage from a lightning strike ( more than 99%) is not due to a direct hit, where virtually nothing survives, but to secondary effects of the strike, where the high energy is resistively coupled through wiring into equipment with different ground potentials.

Surge protection devices (SPD) are used to protect equipment from the potentially destructive effects of high-voltage transients by diverting the excess current and voltage until it subsides, while in normal operation they pass ac and dc signals with little or no attenuation. These devices operate instantaneously to divert a surge current to ground with no residual common mode voltage presented at the equipment terminals. Once the surge current has subsided, the SPD automatically restores normal operation and resets to a steady state to receive the next surge.

The Surge Protection Solution

After repeated lightning losses costing thousands of dollars, Washington Gas decided to use surge protection devices to protect the equipment at its remote sites. The company wanted a surge protection product line that could be easily installed in both retrofit applications and new installations.The protector for the remote transmitters had to be field mounted and rugged to withstand the harsh environmental elements. The company wanted the protector to mount directly to the field transmitter through the unused conduit opening in the transmitter. Washington Gas chose Telematic's rugged TP48 transmitter protector to protect the field transmitters. These devices were quickly installed in 10 remote gas distribution sites and have provided cost effective surge protection.

Surge Protection Investment Delivers Quick Payback

Shortly after installing the surge protection equipment, Washington Gas was able to deliver an immediate payback on its initial investment. Lightning hit near their storage plant in West Virginia (about a 2½ hour drive from Washington Gas headquarters), and the three expensive transmitters measuring gas flow in the pipeline were protected. Washington Gas’ supplier had their redundant transmitters for their own gas flow measurement and did not use surge protection, but instead had all of their transmitters grounded in an effort to divert any surges to ground. Most of the grounded transmitters were destroyed by the lightning strike while none of Washington Gas’ transmitters were damaged, saving the company thousands of dollars in equipment, repair time and downtime. This application, where the all transmitters were mounted from the same pipeline in the same area, presents a compelling argument for the benefit of surge protection. The three instruments with surge protection suffered no damage while the devices used by the gas supplier that were only grounded were nearly all severely damaged.

Surge Protection Devices Protect Pipeline Instrumentation Investment

Surge Protection Devices are used to protect instrumentation, power lines and data communication systems from induced surges and transient voltages. Today’s modern process control and high-speed communication systems rely on very sensitive high performance electronic components. The resulting surges and transients conducted on signal, communication and power cables can have a significant impact on operations, causing production down time and high repair and/or maintenance costs.

Washington Gas’ decision to install surge protection at all of its plants and gate stations has been very beneficial. Maintenance costs have been greatly reduced by protecting remote gate station equipment. The labour costs to send a technician to the site also have been greatly reduced. We have eliminated 90 percent plus of the overtime costs associated with servicing gate station equipment after hours or on weekends in conjunction with lightning storms. Washington Gas plans to protect all of its plants and gate stations in the next two years to assure further that we can safely, reliably and cost effectively provide our customers with natural gas.

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